What is the typical clearance for a counterbore pilot?

The typical clearance for a counterbore pilot is generally in the range of 0.002 to 0.005 inches. This range is important because it allows for the necessary fit between the counterbore pilot and the hole being machined. Such a clearance ensures that the pilot can adequately guide the cutting tool during machining operations while still being tight enough to maintain accuracy.

Having a clearance in this range helps prevent binding or excessive wear on both the pilot and the machined hole, which can otherwise lead to inaccuracies in the final dimensions of the counterbore. A larger clearance could compromise the precision required for effective machining, while a smaller clearance could result in difficulty in tool operation. Understanding and adhering to these clearances is essential for maintaining the quality and accuracy of machined components.